Sunday, July 13, 2008

Beauty is only skin deep



View from the drivers door looking into the front seat


This is where the problem started.  The first thing I did to prepare for the new interior is of course remove the old.  Upon doing so I realized the driveshaft had gone through the floor at least twice.  Then looking further at the inner rocker panels noticed there was quite a bit of rust just below the firewall.

So the idea was to remove the floor and replace it.  The only problem is that the more I uncovered the more I saw that I didn't like and unfortunately the idea of putting it back together incomplete didn't sit well.

After spending some time thinking about the situation I then talked Wendy into restoring the car as a "project" to help give us something to do since we left our house in Geogia which we spent 4 years working on :)

View from the passenger door looking to the rear seat




















Once the decision was made I dove in with my Sawzall and cut the floor out from the toe board to the rear floor cross member. 

Passenger rocker panel




















After the floor was cut out the next step was to clean up the edges, or so I thought.  I started with a drill and began to drill the first of hundreds of spot welds out.  After drilling I used a chisel and hammer to break th welds.  I spent the first few days using this approach and finally decided it was time to get more power.






















Here's the result ... POWER!  I added the compressor and plenty of airtools which have made the job much easier.




















The next step was to separate the body from the frame which actually went much faster than I thought.  Since I was going to have to replace most of the bottom of the car I was able to use the airchisel and sawzall to simply cut large sections apart until I had the car separated.  Overall the disassembly took course over 2 weekends.  It's always much eaiser to tear it appart than to put it back together.



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